Welcome To
Indoshell Mould Limited

INDOSHELL MOULD LIMITED

With close to five decade leading presence, IndoShell constantly innovates and excels in manufacturing Casting and machined components using various processes.

HIGHLIGHTS

  • One of the Largest Shell Moulding Precision Casting Manufacturer in India
  • One of the largest manufacturer of two wheeler engine cylinder blocks in the world
  • Largest Hydraulic Valve bodies Manufacturer in India
  • All process under one roof (Shell, Sand, High Pressure Aluminium, Gravity Aluminium, Centrifugal, Investment (Jan 2017)
  • Continuous improvement towards Zero defects, Zero wastage, Zero breakdown
  • Over 200 different active components
  • Over 55 customers
  • 3 Shell Mould Foundries
  • 1 Green Sand Disamatic Foundry
  • 4 Machining facilities (3 in India, 1 in USA)
  • TS 16949, ISO 14001, AS (Aerospace) certified plants
  • 19 Cities - Representatives/ Offices/ Warehousing facility around the world.

History

1973

Plant I was started as a small scale unit in the industrial town of Coimbatore, South India

1994

NATIONAL AWARD FOR QUALITY

Received the biggest quality award “NATIONAL AWARD FOR QUALITY PRODUCTS” from the honorable PRESIDENT OF INDIA

1995

Promoted as PUBLIC LIMITED company

1996

A state of the art foundry PLANT II was Inaugurated

Obtained the ISO 9002 Certification from RWTUV, Germany

Received the “Best Foundry” award

1999

Best Vendor Award

Received the best vendor award from TVS-Suzuki

2001

Opened best-in-class PLANT III facility exclusively for machining and Sub assembly process

Received the quality award from Yamaha Company

2002

Opening of sophisticated Metrology Lab

2003

Received the quality award from HUSCO Company

Received the quality award from Honda Motors & Scooters Limited, India.

Obtained the ISO 9001:2000 Certification.

Obtained the ISO/TS 16949:2002 Certification from TUV, Germany and Re-certification of ISO 9001:2000

2004

Opening of state of the art foundry “Indoshell Automotive System” (FOUNDRY/MACHINING)

Received the quality award from Honda Motors & Scooters Limited, India

2005

Carefully completed the Plant IV Foundry and began the operations to increase production

Installed contemporary foundry ‘IndoShell Automotive System’ (FOUNDRY/MACHINING)

2006

Received the Best vendor award from EATON LTD

2007

Received the Award from Sundaram Clayton LTD. for "Best Support in Value Engineering Initiative"

2008

Obtained the ISO/IEC 17025 Certification from NABL for Metrology Lab

2010

IndoShell’s private machine shop was emerged at USA

2013

An individual in-house Green Sand Foundry was set up


Management

The promoter group consists of technocrats with more than 100 man-years expertise in Metallurgy and Foundry technology. Their hands on approach ably supported by key management personnel, engineers, consultants and customers have made IndoShell as one of the reputed manufacturers of casting components.

K Jagadeesan - Chairman & Managing Director

Balaji Jagadeesan – Managing Director

Rajesh Jagadeesan – Joint Managing Director


Vision and Policies

Vision

It is the vision of INDOSHELL MOULD LIMITED to be a WORLD CLASS ORGANIZATION in all respects.

This vision will be met by,

  • Attaining Market leadership by exceeding Customer expectations and outperforming competitors in Quality, Delivery and Cost.
  • By our ongoing commitment to Continual Improvement of our Products, Processes and Service.
  • By total employee involvement, obtained through education and training for continuous growth.
  • To be a premier Supplier to our Customers while holding the highest regard for our People, Community and Environment.

Six Sigma

To solve the Quality problems in a scientific way Indo Shell developed 5 Six Sigma Black Belt Holders. To achieve Rejection reduction, Process variation reduction various projects are identified on a Continuous basis and problems are solved.

Quality Policy

It is the Vision of IndoShell Mould Limited to be a WORLD CLASS ORGANIZATION in Manufacturing of Castings, Machined Components and Sub-assemblies
This Vision will be met by,

  • Attaining Market leadership by exceeding customer expectations and outperforming competitors in Quality, Delivery and Cost.
  • By our ongoing commitment to Continual Improvement of our Products, Processes and Service.
  • By total employee involvement, obtained through education and training for continuous growth.
  • To be a premier Supplier to our Customers while holding the highest regard for our Employees and other interested parties such as Suppliers.
  • Complying with all applicable customer specific requirements, statutory and regulatory requirements, Product Safety, Product Environmental requirements and Corporate Social Policy requirements.
Environmental Safety policy

Indo Shell Mould Limited, Leading manufacturers of shell Moulded Castings, is committed to be an environmentally Responsible Organization through,

  • Adopting Eco-friendly Work Methods and Processes thereby redusing Environmetal pollution.
  • Consevation of Natural Resources through Efficiant Utillization of Key resources&materials.
  • Reduce,Reuse and Recycle Wastes to the extent passible.
  • Complying with all applicable Legal and Other requirements related to Envionment.
  • Monitoring and Continually Improving our Environmental Performance Periodically.
  • Creating Awareness and involving all Employees in our Environment Management Sysyem.
TPM Policy

It is the Vision of Indo Shell Mould Limited to be a World Class Organisation through TPM. This Vision will be met by

  • Total Customer satisfaction through Highest Quality at lowest Cost and Speed in Delivery
  • Establishing a maintenance system for the entire life of the equipment
  • Maximising the Overall Plant Effectiveness
  • Total employee involvement
  • Continuous improvement towards Zero defects, Zero wastage, Zero breakdown
  • Creating a clean and safe working environment

Awards

List of awards and nominations received so far...

Present

Five six sigma black belts.

Ten Six Sigma Projects Identified

2016 Best project award, awarded to Mr. Thirumal from
Mr. David E Friedman, Ex-President & MD, FORD INDIA.

Award 2015

"Quality award" from Honda Motorcycle &
Scooter India Pvt. Limited

Award 2014

Best Supplier award from Honda Motorcycle
and Scooter India Pvt Limited

Award 2013

Award from EATON for “Best Vendor”

Award 2012

Award from EATON for “Rapid ramp up”

Award 2011

Award from LUCAS TVS for Best Supplier

Award 2009

Award from HERO HONDA MOTORS for ‘Direct On Line’

Award 2008

Award from WABCO TVS for Best Vendor

Award 2007

Award from ACMA for best “POKA YOKE”
“tool management” “WABCO”

Award 2006

Award for Commendable Support in Value Engineering
Initiatives to Sundaram Clayton Limited

Award 2005

Best Supplier Award from Honda Motorcycle &
Scooters India Pvt. Ltd

Award 2003

Best Supplier Award from Husco International

Best Vendor Award from Honda Motorcycle &
Scooters India Pvt. Ltd

Award 2001

Yamaha Award for
Best Vendor

Award 1999

For Best consistency in Quality & Delivery
from TVS-SUZUKI LTD - Hosur

TVS SPECTRA Award given in appreciation for
the Best Castings Supplier

Award 1997

Rajiv Gandhi Award for Quality

Best Performance Award Hindustran
Motors Ltd.

Award 1996

Best Foundry Award from PSG, Coimbatore

Award 1995

Bharathiya Udyog Jyothi Award
from TVS-SUZUKI LTD - Hosur

Award 1994

National Award for Quality Products from The
Honorable President Of India

Award 1992

Dr. N.velappan Award for best
Productivity Foundry